Vision Inventory Check Software

The Future of Smart Warehousing

Through advanced computer vision technology, we ensure the physical consistency of pallet cargo throughout inbound, outbound and inventory processes, enabling an intelligent upgrade of warehouse management

Core functionality: 2-3 industrial cameras capture multi-angle images of pallet cargo, extract geometric contour features and compare them against the profile registered in the system, enabling intelligent inventory, visual inventory and video inventory. Cargo integrity is assured, labor costs drop dramatically, and warehouse management becomes simpler and more efficient.

Real-Time Image Capture

2-3 industrial cameras are deployed at key warehouse nodes to capture multi-angle images of pallet cargo, ensuring full coverage and capturing every detail.

Multi-camera synchronized trigger technology captures a full set of photos in under 1 second, without disrupting normal warehouse operations.

Multi-angle coverage: 2-3 cameras ensure no blind spots
Synchronized trigger: all cameras capture simultaneously
Fast capture: a full capture takes under 1 second
No process disruption: warehouse operations are unaffected

Intelligent Feature Extraction

Advanced computer vision algorithms extract the cargo's geometric contour features, including outer contour polygon, area, bounding rectangle, height estimation and gap detection.

Camera calibration technology converts pixel coordinates to real-world dimensions, ensuring measurement accuracy.

Outer contour polygon: describes the cargo's overall shape
Area calculation: measures the cargo's projected area
Bounding rectangle: obtains the cargo's boundary range
Height estimation: calculates cargo height
Gap detection: identifies missing or damaged cargo

Precision Comparison Engine

Cargo features captured at outbound or inventory time are compared against the profile established at inbound, computing a difference value to determine whether the cargo has changed.

Supports multiple cargo types — cartons, plastic drums, metal drums and fertilizer bags — adapting to different warehouse scenarios.

Feature comparison: compared against the inbound profile
Difference calculation: quantifies the degree of cargo change
Multi-type support: cartons, drums, metal barrels, fertilizer bags
Adjustable thresholds: difference thresholds are customizable

Core Features

12 industry-leading core features, each one directly targeting the pain points of warehouse cargo verification — making warehouse management smarter and more efficient

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Multi-Camera Collaboration

2-3 industrial cameras provide multi-angle coverage, ensuring cargo changes in any position are captured. A full capture takes under 1 second, without disrupting normal warehouse operations.

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Geometric Contour Comparison

A core comparison algorithm based on geometric features, extracting the outer contour polygon, area, bounding rectangle, height estimation and gap detection to ensure accurate cargo-shape consistency judgment.

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Real-Time Response

A single comparison takes ≤3 seconds, with the entire flow from photo capture to result output fully automated — warehouse operation efficiency is unaffected.

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Difference Visualization

The client shows the inbound photo side by side with the current one, highlighting the difference areas to assist manual decision-making. Clear at a glance, quick to judge.

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WMS Integration

Seamless integration with existing WMS systems — receiving event pushes and returning comparison results. Standard HTTP/JSON interfaces make integration simple.

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High Reliability

High system availability with complete data retention ensures critical operations never stop. Runs stably 24/7.

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Automatic Calibration

Automatic camera calibration adapts to different environments, ensuring measurement accuracy. Periodic calibration reminders keep long-term stability.

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Mobile Client

Supports PAD and PC terminals, allowing you to view comparison results and system status anytime, anywhere. Mobile operation, more convenient.

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Flexible Deployment

Supports two deployment modes — embedded on stacker cranes and fixed at aisle entrances — adapting to different warehouse layouts.

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YOLO Assist

Optional YOLO module for coarse cargo-count screening and type verification, improving system accuracy and adaptability.

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Data Management

Complete storage of raw images and feature data, supporting historical queries and traceability. Meets audit and compliance requirements.

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Report Analysis

Detailed system operation reports — verification counts, anomaly rates, trend analysis and more — helping optimize warehouse management processes.

Technical Advantages

Advanced computer vision technology and an edge-computing architecture deliver comprehensive intelligent solutions for warehouse management

Metric	Our System	Traditional Approach	Advantage
Verification accuracy	High accuracy	Manual	Reduces human error, improves verification reliability
Processing speed	Fast	Slow manual processing	Significantly boosts warehouse operation efficiency
False alarm rate	Low	Fatigue-prone manual misjudgment	Reduces unnecessary manual intervention
Miss rate	Extremely low	Hard to avoid manually	Ensures cargo safety, prevents losses
System availability	High availability	Time-limited manual work	Ensures business continuity
Deployment flexibility	Multiple deployment modes	Single deployment mode	Adapts to different warehouse environments

Application Scenarios

Widely applied in medium and large warehouses across manufacturing, chemical and distribution industries, with customized solutions for every scenario

Manufacturing Raw Material Warehouse

Ensures the integrity of raw materials during storage and use, preventing material mix-ups and loss.

Raw material inbound verification
Production material outbound verification
Periodic inventory verification
Raw material batch traceability

Chemical Finished Goods Warehouse

Ensures the safe storage of hazardous chemicals and finished goods, preventing unexpected incidents.

Chemical packaging integrity verification
Pre-outbound safety inspection
Periodic stocktaking
Safety compliance records

Distribution Center

Improves logistics efficiency, ensuring cargo accuracy during sorting and delivery.

Inbound cargo verification
Outbound delivery verification
Cross-warehouse transfer verification
Fast processing during peak periods

Pharmaceutical Warehouse

Ensures the safe storage of pharmaceuticals and medical devices, meeting GSP certification requirements.

Drug batch verification
Cold-chain logistics verification
Expired drug management
Compliance records

Food Industry Warehouse

Ensures the quality and safety of food during storage and distribution.

Food packaging integrity verification
Shelf-life management
Cold-chain logistics monitoring
Quality traceability

Electronics Warehouse

Protects high-value electronic products from damage and loss.

Product packaging verification
Pre-outbound quality inspection
Precise inventory management
Loss and theft prevention

Customer Cases

Customers across industries have chosen our system to achieve an intelligent upgrade of warehouse management

"The TrayVision system has automated the verification of our warehouse cargo. It not only improved work efficiency but also reduced human error. Now we can monitor cargo status in real time and ensure every pallet is intact."

—— Warehouse Manager, a large manufacturing enterprise

"As a chemical company, we have very high requirements for cargo safety. The TrayVision system's precise visual verification ensures the safe storage of hazardous chemicals, making our warehouse management more standardized and intelligent."

—— Safety Director, a chemical enterprise

"During logistics peak seasons, the TrayVision system's fast response lets us process large volumes of cargo efficiently — improving delivery efficiency while reducing logistics costs."

—— Logistics Director, a distribution enterprise

FAQ

Answers to your questions about the pallet cargo identity visual verification system

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Visual Inventory Management Assurance System